How To Install Solid Surface Countertops

Installation, Care & Maintenance

Koris solid surface is non-porous, durable and hygienic. Easy to cut and, as it is solid throughout, any cut face can be restored to the original finish.

Prior to Installation

1. Check the worktop for any sign of damage and scratches.

Look for obvious damage through the film. If matching more than one top, peel away the corners to check the colour match.

Note: any claim for damage after the worktop has been cut will not be accepted.

2. Larger tops are heavy therefore observe health and safety protocols for handling and manoeuvring.

3. Ensure adequate support of the worktop whilst cutting.

4. Be aware of dust, and the environment you are in during cutting. Machine in a well-ventilated area and wear appropriate clothing/dust protection.

5. Good quality power tools with new sharp blades/hard tipped cutters can be used to cut slabs.

Installation

1. Always ensure adequate support during all stages of the cutting process.

2. Use masking tape for marking and to protect the surface during cutting.

3. Take time and care of accuracy for marking out prior to cutting.

4. Never force the cut, allow the tool to do the work.

5. Straight cut: Always cut into the front edge. Do not cut all the way through or chipping may occur as the tool exits the work surface. Machine about halfway and then cut in from the opposite direction.

6. Cut Out: Always cut into the front edge of the worktop and do not attempt a single cut or chipping may occur on the exit cut.

7. Tap Hole: Use a hole cutter and drill in from the top surface.

Finishing

Any cut surface can be restored to the original finish through a process of sanding. The process is typically as follows but may vary depending on the quality of the finished cut –

1. Sand out the cut marks using a 240-grit paper (coarser may be required).

2. Sand out the marks from the previous stage using a 320-grit paper.

3. As above with a 500-grit finishing pad.

4. A cutting compound can be used to complete the process and then finish by applying a wax free polish.

Throughout the process keep cleaning away dust and debris from the surface. Do not go on a stage until the current stage is completed.  Finally Install the finished worktop onto the units and secure using silicone.

Care & Maintenance

Avoid exposure to strong chemicals such as nail varnish remover etc, these should be wiped up immediately. Always avoid sliding sharp/hard objects across the surface as this will result in scratches. Wiping the surface with a clean damp cloth and then buffing with a dry cloth will keep the surface pristine.